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Advanced Materials Guide for Injection Molding

The advent of CAD systems, additive manufacturing, and CNC machining have made the design and manufacture of complex part designs almost routine. Engineers today are tasked with designing components that may be subjected to a variety of factors, including extreme weather conditions, chemicals, bodily fluids, high stress or loads, impacts, and other elements that could […]

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Finding the Right Secondary Operations after CNC machining, Part I: Heat Treatments

Welcome to the world of post-CNC heat treatment! Now that you’ve successfully CNC machined your parts, it’s time to give them the TLC they deserve. Don’t let those raw components go out into the world without a little extra oomph.  Once you’ve finished CNC machining your parts, your work isn’t done. Those raw components might […]

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Common Plastic Materials for Injection Molding

Plastic materials for injection molding range from commonly used polymers to specialty plastics and polymer blends. There are hundreds of different plastic resins available, and they each have different end-use properties and processing requirements. Plus, there are different grades of the same plastic material, including resin types with fillers such as glass fibers or carbon […]

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Top-Performing Corrosion-Resistant Materials

Corrosion is a common problem that affects various materials and structures, reducing their lifespan and potentially causing serious safety hazards. To overcome this issue, scientists and engineers have developed various corrosion-resistant materials that are designed to withstand the damaging effects of various corrosive agents.  In this article, we will explore the top-performing corrosion-resistant materials and […]

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ABS Injection Molding

ABS is a commonly used injection molding material with three main ingredients: acrylonitrile, butadiene, and styrene. Each of these monomers imparts specific properties and provides ABS plastic with a robust combination of features.  ABS is relatively inexpensive and supports color matching. It’s often used in consumer goods and electronic components, but isn’t the best choice […]

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Thermoplastics vs. Thermoset Plastics: Material Properties Overview

Thermoplastics and thermoset plastics are classes of polymers used in injection molding, CNC machining, 3D printing, and urethane casting. Like elastomers, another class of polymer, thermoplastics and thermosets both consist of long, repeating chains of molecules. Under a microscope, the structure of a thermoplastic resembles a railroad track while a thermoset material looks like a […]

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Aluminum Anodizing: All You Need to Know

Aluminum Anodizing Overview The anodizing process (sometimes known as anodization) converts the surface of aluminum into a thicker, more uniform oxide layer through an electrolytic process. Electrochemically anodizing aluminum produces an aluminum oxide surface that has: Corrosion resistance A pleasing appearance Wear resistance Improved paint or adhesive bonding Improved lubricity Improved plating adhesion This article […]

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CNC Plastics Selection Guide

The first step in designing a part is to determine what material it should be made out of. If you decide the part should be plastic, and it should be CNC machined, the selection does not simply stop there. There is a plethora of machinable plastic to choose from for plastic machining in 2022, each […]

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Working with Copper: Design, Machining, and Finish Requirements

Copper is a truly versatile metal. Copper has a naturally beautiful, shiny finish that makes it desirable for artwork, cookware, kitchen backsplashes, countertops, and even jewelry. It also has excellent material and electrical properties for engineered, complex parts, like EDM electrodes. There are many benefits to using copper for machined parts. Copper is one of […]

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What You Need to Know About CNC Machining Aluminum

Aluminum is the name of the most abundant metallic element found in earth’s crust, which is part of the reason why it’s used in so many objects that we use every day. In fact, it’s the most widely used non-ferrous metal (meaning that it doesn’t contain any iron). Aluminum is found both in common objects, […]