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Article

Enclosure Design 101

While the power of a hardware product comes from its internal components, a product is typically recognized by its enclosure, the outer shell that encloses electronic products, making them appealing and user-friendly. In this post, I’m going to walk you through the steps for designing a basic enclosure, using the design of a IoT plant […]

Teardown

Teardown: The Breville Bambino Plus

High-Pressure Engineering in a Small Form Factor The Breville Bambino Plus compresses key espresso machine architectures—thermal management, pump-driven pressure control, and automated milk texturing—into a compact footprint. At the $500 price point, it occupies the middle ground between entry-level (home) and professional-grade (fancy bistro). After unboxing, we did what any sane engineering team would do: […]

Article

How to Build a BOM Strategically and Cost Down Your Part List

Chefs create recipes. Hardware engineers create BOMs and SOPs.  The bill of materials (BOM) acts as your product’s ingredient list—accounting for every part, material, and component—while standard operating procedures (SOP) are step-by-step build instructions. In this article, we’ll explain how to build a BOM that will help you clearly communicate your product’s material specifications to […]

Article

Living Hinge Design: How to Design a Living Hinge

A living hinge is a thin, flexible strip made from the same material as the connected parts, designed to let them bend or rotate without additional hardware. They are low-cost, easy to manufacture, and have little wear or friction involved in operation. But while the idea is simple, the execution can be more complicated. Living […]

Article

Injection Molding Design Guide: Best Practices for Molded Plastic Parts

The Injection Molding Design Guide and all information in this article is available as a free e-book download. Download the Injection Molding Design Guide  Injection molding design focuses on creating plastic parts that can be manufactured efficiently while maintaining strength, quality, and consistency. By following key design guidelines—such as proper wall thickness, draft angles, rib […]

Article

GD&T 101: Our Guide to Geometric Dimensioning and Tolerancing

Geometric Dimensioning and Tolerancing (GD&T or GD and T) is a standardized system that uses symbolic language to define and communicate product geometry, design intent, and engineering dimensions and tolerances, ensuring precise control over manufacturing variations.  Download the free eBook version and master the fundamentals of GD&T— including tips, terms, and best practices, all in […]

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